Body in White & Closures

Structural and Assembly Concept & Materials Strategy

3D & 2D studies & cad parts development

Integration from simultaneous engineering recommendations on:

• Stamping
• Body Welding
• Final assembly
• Service Conditions & constraints
• Painting & sealing Process
• Geometrical Dimensions & Tolerance Analysis

Integration of Performance Recommendations from DVP (Virtual & Testing Validation)

DFMEA

Risk Assessment monitoring for each Part

Change Management

Exterior & Interior Trims

Structural and Assembly Concept & Materials Strategy

3D & 2D studies & cad parts development

Integration from simultaneous engineering recommendations on:

• Moulding Analysis
• Grain/Draft angle verification
• Final Assembly
• Service Conditions & Constraints
• Geometrical dimensions & Tolerance Analysis

Integration of Performance Recommendations from DVP (Virtual & Testing Validation)

DFMEA

Risk Assessment monitoring for each Part

Change Management

Cockpit & Central Console

Structural and Assembly Concept & Materials Strategy

3D & 2D studies & cad parts development

Integration from simultaneous engineering recommendations on:

• Moulding Analysis
•  Grain/Draft angle verification
•  Final Assembly
•  Service Conditions & Constraints
•  Geometrical dimensions & Tolerance Analysis

Integration of Performance Recommendations from DVP (Virtual & Testing Validation)

DFMEA

Risk Assessment monitoring for each Part

Change Management

Packaging and Functional Integration of:

• Chassis
• PWT & Driveline (ICE, Hybrid, BEV)
• Cooling systems
• Exhaust system
• Fuel system
• Seats,
• Restraints
• HVAC
• EE Hardware

EE Architecture Hw & Wiring Layout

• Head Units & Ecus Installation
• Sensors & Actuators Installation
• Wiring system Layout
• Wiring 3D cad development

ADAS System

• ADAS Installation
• Integration of functional requirements from development suppliers

DMU

•   Functional gap and Geometrical Interference Analysis
•   Joints and connections analysis with tolerance conditions
•   Body Welding Loading Sequence analysis
•   System Final Assembly analysis
•   Service Conditions and constraints analysis
•   Functional Requirements (static and dynamic conditions)
•   Safety Requirements

Tolerance Chain Analysis

• Reference Point Definition
• Tolerance chain analysis
• Tolerance allocation and trade off analysis to meet tolerance targets

Cost Engineering

• Benchmark Comparative analysis
• Cost Evaluation

Data Management

• Management of Product Variants
• Bill of Material
• Weight & Materials
• Drawings numbering & coding system
• Technical documentation

• Sheet Metal Structures (Cold & Hot forming)
• Lightweight Alloys (AL) Structures (Extrusion & Die Casting)
• Thermoset & Thermoplastic Composites (including Carbon Fiber)
• Thermoforming
• Injection Molding
• Vacuum forming
• Additive Manufacturing